Cable Manufacturing Steps Spools of fresh, raw Mogami cable ready for buildsBulk plugs selected Components for the cable buildPre-tin the plug with solderCheck to make sure flow is evenInsert Techflex polymer sleevingexpose precise amount of shielding for hand twistingPre-tin hand twisted wires (note separation of anti static shield on the right)Solder in placeVisual InspectionClamp, hot glue and adhesive-lined thick wall heat-shrink tubing addedWhile hot glue is still setting, use clamp to tighten the barrel over insulating tabThe other side’s wires are pre tinned as are the terminals of the plugAfter soldering the cable to the terminals a visual inspection is madeTesting is done to make sure everything is fine before plug is securedClamp, hot glue and adhesive-lined thick wall heat-shrink tubing added for stabilityInsulating tube covers assembly before barrel installedWhile hot glue is still setting, use clamp to tighten the barrelFinal electrical testCustom rugged Riptie brand cable fastener installedCable coiled in “figure 8” fashionCable ready for shipment