Assemble parts Clean the solder tip Pre tin the plug terminals Remove outer insulation Solder and inspect Install components in order Prepare the other end Solder and inspect Test before securing ends Clamp and hot glue Install adhesive lined heat shrink While glue still hot, install cover Use clamp to tighten barrel Final electrical test Ready to go
Pancake patch cable
Clean the solder iron tip Inspect Prepare plugs Remove covers and pre tin contacts Strip, tin and solder wires Use hot glue and adhesive lined heat shrink to secure While glue still hot, install covers Clean edges and blast with heat Electrical test Last visual inspection
